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DIGITALLEATHER / INDUSTRIAL INTELLIGENCE

One connected system
for process risk,
control, and execution.

Connect PFD, PFMEA, and Control Plan workflows into a controlled digital platform built for automotive and industrial teams.

AIAG/VDA
2019 Compliant
ISO
9001 : 2015
24h
Response time
AUTOSTOP INTERIORSSINTERFUSEAUNDE GROUPZASTAVA AUTOMOBILESPM TOOLSMORETTO S.P.A.AUTOSTOP INTERIORSSINTERFUSEAUNDE GROUPZASTAVA AUTOMOBILESPM TOOLSMORETTO S.P.A.
01 / THE PROBLEM

FMEA still lives
in disconnected
Excel files.

Most automotive teams manage PFD, PFMEA, and Control Plan across separate spreadsheets. Every change requires manual updates in three places. Errors accumulate. Audits expose gaps.

✕Disconnected documents with duplicate data
✕No traceability between process steps and risks
✕Manual AP calculations prone to error
✕Version conflicts during collaborative review
Documentation time saved70%
Duplicate entries eliminated90%
AP compliance accuracy99%
02 / PLATFORM

Six connected modules.
One controlled workflow.

FMEA Excellence connects every document in your quality workflow into a single platform that tracks, traces, and enforces process discipline.

01 / MODULE

Process FMEA

Structure failure modes, causes, and effects across every process step. AP-compliant per AIAG/VDA 2019.

02 / MODULE

Process Flow

Build and link your Process Flow Diagram directly to PFMEA entries. One source of truth.

03 / MODULE

Control Plan

Control Plan entries inherit data from your PFMEA. No re-entry, no drift between documents.

04 / MODULE

Actions & Deadlines

Assign responsibilities, set deadlines, track completion. Risk actions linked to the process step.

05 / MODULE

Risk Analytics

RPN Pareto, AP heatmap, before/after comparison. Visibility across the entire program.

06 / MODULE

AI Assistance

AI-suggested failure modes and controls based on process context. Accelerates initial analysis.

03 / FMEA EXCELLENCE

PFMEA built on
AIAG/VDA 2019.

Action Priority matrix replaces outdated RPN thresholds. Each S/O/D combination maps to H, M, or L — automatically, with full auditability.

AP MatrixPFD LinkControl PlanAI AssistMulti-userAudit Trail
See full platform →
PROCESS
FAILURE MODE
S
O
D
AP
Welding
Crack formation
8
4
3
H
Coating
Surface defect
6
3
4
M
Assembly
Torque deviation
5
2
3
L
QC Gate
Missed detection
7
2
2
M
// Action Priority · AIAG/VDA 2019 const getAP = (s, o, d) => s >= 9 ? 'HIGH' : o * d > 12 ? 'MEDIUM' : 'LOW'
04 / GET STARTED

Ready to connect
your process workflow?

Request a demo or reach out to discuss outsourcing, licensing, or custom integration. We respond within 24 hours.